200 lines
6.1 KiB
OpenSCAD
200 lines
6.1 KiB
OpenSCAD
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Tuner_Spacing_4 = 64;
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Post_Hole_Dia = 14.75; // 14 + tolerance
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Post_Hole_Depth = 14;
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Post_Top_Dia = 9;
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Post_Top_Height = 17;
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Tuner_Body_Dia = 17; // 16.5 + tolerance
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Tuner_Body_R = Tuner_Body_Dia/2; // 16.5 + tolerance
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Tuner_Body_Width = 21;
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Tuner_Body_Thickness = 10; // 9.5 + tolerance
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Tuner_Body_Rect_Len = Tuner_Body_Width-Tuner_Body_R;
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Tuner_Tab_Angle = 60;
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Tuner_Tab_Hole_Dia = 2.5;
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Tuner_Tab_Thickness = 2;
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Tuner_Tab_Total = 27.5;
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Tuner_Tab_Hole_Inset = 2;
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Tuner_Tab_Hole_Outset = (Tuner_Tab_Total-Tuner_Body_Rect_Len)-Tuner_Tab_Hole_Inset;
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Engrave_String = "01γ";
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// Font = "Ani";
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Font = "GFS Didot";
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// Font = "GFS Neohellenic";
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// Font = "Liberation Mono";
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// Font = "Noto Sans";
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module cyl(d=10, z0=-100, z1=100, $fn=64)
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translate([0,0,z0])
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cylinder(h=z1-z0, r=d/2, $fn=$fn);
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module c(d=10, z=0, $fn=64) // 3d circle
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translate([0,0,z])
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cylinder(h=0.00001, r=d/2, $fn=$fn);
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module tuner_tab_hole(shrink=0) {
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translate([0, -Tuner_Tab_Hole_Outset+Tuner_Tab_Hole_Dia/2])
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circle((Tuner_Tab_Hole_Dia-shrink)/2, $fn=32);
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}
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module tuner_outline(shrink=0) {
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union() {
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hull() {
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translate([0, -Tuner_Tab_Hole_Outset])
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circle((Tuner_Tab_Hole_Dia+Tuner_Tab_Hole_Inset-shrink)/2, $fn=32);
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circle(Tuner_Body_R-shrink/2, $fn=64);
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}
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translate([-Tuner_Body_R+shrink/2, 0])
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square([Tuner_Body_Dia-shrink, Tuner_Body_Rect_Len-shrink/2]);
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}
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}
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// color("blue") tuner_outline(-1.5);
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// translate([0,0,0.001])
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// color("red") tuner_outline(0);
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module tuner_body() {
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linear_extrude(Tuner_Body_Thickness) union() {
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translate([-Tuner_Body_R, 0])
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square([Tuner_Body_Dia, Tuner_Body_Rect_Len]);
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circle(Tuner_Body_R, $fn=32);
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}
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translate([0, 0, Tuner_Body_Thickness-Tuner_Tab_Thickness])
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linear_extrude(Tuner_Tab_Thickness) difference() {
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hull() {
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translate([0, -Tuner_Tab_Hole_Outset])
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circle((Tuner_Tab_Hole_Dia+Tuner_Tab_Hole_Inset)/2, $fn=32);
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circle(Tuner_Body_R, $fn=64);
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}
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tuner_tab_hole();
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}
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// handle
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color(c = "red")
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translate([0, Tuner_Body_Rect_Len-Tuner_Body_Thickness/2, Tuner_Body_Thickness/2])
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rotate([0,-90,0])
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cylinder(h = 40, r = Tuner_Body_Thickness/2);
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}
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module tuner_post() {
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cylinder(h = Post_Hole_Depth, r = Post_Hole_Dia/2, $fn=64);
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color("cyan")
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translate([0, 0, Post_Hole_Depth])
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difference() {
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cylinder(h = Post_Top_Height, r = Post_Top_Dia/2);
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translate([-1,-5, Post_Top_Height-6]) cube([2,10,7]);
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}
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}
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module tuner() {
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tuner_body();
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translate([0, 0, Tuner_Body_Thickness])
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tuner_post();
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}
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module tuner_arrange()
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for (a = [90:30:180])
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rotate([0,0,a])
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translate([-31, 31, 0])
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children();
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module handle_cutouts() {
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tuner_arrange()
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translate([0, Tuner_Body_Rect_Len-Tuner_Body_Thickness/2, Tuner_Body_Thickness/2])
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rotate([-90, 0, 90]) linear_extrude(40) hull() {
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circle(Tuner_Body_Thickness/2, $fn=32);
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translate([-Tuner_Body_Thickness/2, 0]) square([Tuner_Body_Thickness, 20]);
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}
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}
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module retainer_outline()
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// polygon([[-50, -10], [-45, -35], [-20, -55], [20, -55], [45, -35], [50, -10]]);
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polygon(concat([for (i = [-52:1:45]) [60*sin(i), -60*cos(i)]], [[40,-5], [-40, -5], [-47, -18]]));
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module part() {
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module layer_bolt_holes_outer(dia=3.05, z0=-100, z1=100)
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for (a = [-120:30:-60])
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rotate([0,0,a])
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translate([55,0,z0])
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cylinder(h=z1-z0, r=dia/2, $fn=64);
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module layer_bolt_holes_inner(dia=3.05, z0=-100, z1=100)
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for (x = [-20,0,20])
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translate([x,-10,z0])
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cylinder(h=z1-z0, r=dia/2, $fn=64);
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module bottom_engraving()
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// translate([0,-26,1]) rotate([0,180,0]) linear_extrude(30)
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translate([0,-28,1]) rotate([15,180,0]) linear_extrude(30)
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text(text = Engrave_String, size = 5, halign="center", valign="center", font=Font);
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// Top half
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difference() {
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color("blue")
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translate([0, 0, Tuner_Body_Thickness])
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linear_extrude(Post_Hole_Depth-0.001)
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retainer_outline();
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tuner_arrange() tuner();
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// tuner screw holes
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tuner_arrange()
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linear_extrude(Tuner_Body_Thickness+Post_Hole_Depth-1)
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tuner_tab_hole(shrink=0.5);
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// layer bolt holes
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layer_bolt_holes_outer();
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layer_bolt_holes_outer(dia=7.05, z0=Tuner_Body_Thickness+Post_Hole_Depth-4); // 5.4 OD for bolt head, 7 for M3 washer
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layer_bolt_holes_inner();
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layer_bolt_holes_inner(dia=7.05, z0=Tuner_Body_Thickness+Post_Hole_Depth-4);
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// engraving
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translate([0,-20,Tuner_Body_Thickness+Post_Hole_Depth-1])
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linear_extrude(5) text(text = Engrave_String, size = 12, halign="center", valign="center", font=Font);
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}
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// Bottom half
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color("grey")
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difference() {
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linear_extrude(Tuner_Body_Thickness) difference() {
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retainer_outline();
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// tuner body holes
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translate([0, 0, -20])
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tuner_arrange()
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tuner_outline(-1.5);
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}
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// layer bolt holes
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layer_bolt_holes_outer();
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layer_bolt_holes_outer(dia=5.1, z1=5+1.5); // Heat insert is 5mm tall, we will use 20mm bolt for these holes
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layer_bolt_holes_inner();
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// tuning handle finger bit
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handle_cutouts();
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// engraving
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bottom_engraving();
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}
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// Mounting
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color("aqua")
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difference() {
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translate([0,0,-12]) linear_extrude(12) difference() {
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retainer_outline();
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tuner_arrange() tuner_outline(-1.5);
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}
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// reinforcing layer bolt holes
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layer_bolt_holes_inner();
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layer_bolt_holes_inner(dia=7.05, z1=(Tuner_Body_Thickness+Post_Hole_Depth-4)-29+5); // Heat insert is 5mm tall, we will use 30mm bolt for these holes
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// mounting holes
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for (x = [-30, -10, 10, 30])
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translate([x,0,-5])
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rotate([90,0,0]) {
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cylinder(h=100, r=2.5, $fn=32);
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// translate([0,0,10]) cylinder(h=20, r=3.8, $fn=32); // Bolt head
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// translate([0,0,11]) cylinder(h=20, r=4.7, $fn=32); // Washer
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translate([0,0,11]) cylinder(h=20, r=2.55, $fn=32); // Heat Insert
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}
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// mounting hollow
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cyl_offset = [0,-36,-13];
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translate(cyl_offset) rotate([0,90,0]) cyl(d=28, $fn=128);
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translate([-100,-100+cyl_offset[1],-50]) cube([200,100,100]);
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for (i = [-1,1]) hull() {
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translate([0,-18,-15]) rotate([0,90,0]) c(d=32, z=50*i, $fn=128);
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translate(cyl_offset) rotate([0,90,0]) c(d=28, z=14*i, $fn=128);
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translate(cyl_offset) rotate([0,90,0]) c(d=28, z=50*i, $fn=128);
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}
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bottom_engraving();
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}
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}
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part();
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// tuner_arrange() tuner();
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// handle_cutouts();
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