GuitarModels/PBassPickupHolder.scad

Pickup_Length = 58;  // Tolerance
Pickup_Width = 28.5;  // Tolerance
Pickup_Height = 20;
Pickup_Offset = -37.5;
Magnet_Height = 3;
Corner_Radius = 1.5;  // Half-guessed
Hole_Spacing = 65;
Cavity_Width = 64;  // Tolerance

Tang_Height = 1.5;
Tang_Groove_Height = Tang_Height + 0.25;

body_h = 20;

Engrave_String = "P01β²";
Font = "GFS Didot";
// Font_JP = "New Tegomin";
Font_JP = "Yuji Boku";


module cyl(d=10, z0=-100, z1=100, $fn=128)
	translate([0,0,z0])
		cylinder(h=z1-z0, r=d/2, $fn=$fn);
module circ(r=10) circle(r=r, $fn=128);


pl1 = Pickup_Length/2 - Corner_Radius;
pw1 = Pickup_Width/2 - Corner_Radius;
module half_pickup() {
	difference() {
		union() {
			// translate([-Pickup_Length/2, -Pickup_Width/2, 0]) cube([Pickup_Length, Pickup_Width, Pickup_Height]);
			color([0.3, 0.3, 0.3]) hull()
				for (x = [-pl1, pl1])
					for (y = [-pw1, pw1])
						translate([x, y, 0])
							cyl(d=Corner_Radius*2, z0=Magnet_Height, z1=Pickup_Height);
			for (x = [-29, 29])
				color([0.3, 0.3, 0.3])
					translate([x, 0, 0])
						cyl(d=12, z0=6, z1=16);
			color([0.5, 0.5, 0.6])
				translate([-20, -5, 0])
					cube([40, 10, Magnet_Height]);
			for (x = [-14.25:9.5:14.25])
				color([0.7, 0.75, 0.8])
					translate([x, 0, 0])
						cyl(d=4, z0=Pickup_Height, z1=Pickup_Height+2);
		}
		for (x = [-Hole_Spacing/2, Hole_Spacing/2])
			translate([x, 0, 0])
				cyl(d=3);
	}
}

module for_each_pickup() {
	for (off = [[0, 0], [Pickup_Offset, Pickup_Width]]) translate(off) children();
}

module split_pickup() {
	for_each_pickup() half_pickup();
}

module pickup_outline(grow=0.5) {
	union() {
		hull() {
			for (x = [-pl1-grow, pl1+grow])
				for (y = [-pw1-grow, pw1+grow])
					translate([x, y])
						circ(r=Corner_Radius);
		}
		for (x = [-29, 29])
			translate([x, 0])
				circ(r=6+grow);
	}
}

module body_outline(shrink=0, body_r=8) {
	union() {
		hull() {
			// Base Plate
			for (x = [-60+body_r, 20-body_r])
				for (y = [-18+body_r, Cavity_Width-18-body_r])
					translate([x,y])
						circ(body_r - shrink);
			for (off = [[0, 0], [Pickup_Offset, Pickup_Width]]) translate(off)
				for (x = [-29, 29]) translate([x, 0])
					circ((12+5)/2 - shrink);
			// Jack Plate
			translate([-67, 20]) circ(6 - shrink);
			// Pad pickup corners
			dist = Pickup_Length/2 + 5 - body_r;
			translate([dist, -18+body_r]) circ(body_r - shrink);
			translate([Pickup_Offset - dist, Cavity_Width-18-body_r]) circ(body_r - shrink);
		}
		hull() {
			translate([-67, 20]) circ(6 - shrink);
			translate([-67, -9]) circ(6 - shrink);
			translate([-60+body_r, -18+body_r]) circ(body_r - shrink);
		}
	}
}

module tang(margin=0.1) {  // Negative margin as subtraction for the slot
	difference() {
		body_outline(shrink=1+margin);
		body_outline(shrink=2-margin);
		translate([45, 0]) square(40+margin, center=true);
		translate([-83, 32]) square(40+margin, center=true);
	};
	translate([-60,11.5]) square([27-margin, 1-margin]);
	translate([-6,17]) square([27-margin, 1-margin]);
}

// color("blue") translate([-60, -18, -1]) cube([80, Cavity_Width, 1]);
module lower() {
	difference() {
		union() {
			taper = 5;
			translate([0,0,taper]) minkowski($fn = $preview ? 8 : 64) {
				sphere(r = taper, $fn = $preview ? 8 : 64);
				linear_extrude(0.0001) body_outline(shrink=taper);
			}
			// hull() {
			// 	linear_extrude(taper) body_outline(shrink=3);
				translate([0,0,taper]) linear_extrude(body_h-taper) body_outline();
			// }
			// tang
			color("blue")
			translate([0,0,body_h])
				linear_extrude(Tang_Height)
					tang();
		}
		// Subtractions
		// Jack cavity
		hull() {
			translate([-69, -10, 2.5]) cube([15, 20, 20]);
			translate([-69, -10, 10]) cube([35, 20, 20]);
		}
		// Jack hole
		translate([0,0,14]) rotate([0,-90,0]) cyl(d=11,z0=60);
		// Wire channels
		translate([0,0,5]) linear_extrude(body_h) union() {
			translate([-35, 7]) square([25,6], center=true);
			translate([-66, 13]) square([6,20], center=true);
		}
		// M4 holes to mount to body
		for (off = [[Pickup_Offset-5, 0], [5, Pickup_Width]]) translate(off) {
			cyl(d=4);
			cyl(d=9.5, z0=5);
		}
		for_each_pickup() {
			// Pickup adjustment brass insert holes
			for (x = [-Hole_Spacing/2, Hole_Spacing/2])
				translate([x, 0, 0]) {
					cyl(5.1);
					hull(){
						cyl(5.25, z0=7, z1=10);
						cyl(6, z0=9, z1=20);
					}
				}
			// Pickup outlines
			translate([0,0,10]) linear_extrude(100) pickup_outline();
		}
		translate([4, 38, body_h-2]) linear_extrude(5)
			text(text = Engrave_String, size = 6, halign="center", valign="center", font=Font);
		translate([14, 28, body_h-2]) linear_extrude(5)
			text(text = "下", size = 8, halign="center", valign="center", font=Font_JP);
	}
}

module upper(wall_height=3.5, roof_height=2.5) {
	module elec_cavity() {
		hull() {
			for (off = [[-27, -11], [-52, -11], [-66, -8], [-66, 7], [-27, 7]])
				translate(off) circ(r=2.5);
		}
	}
	module walls() {
		difference() {
			body_outline();
			for_each_pickup() pickup_outline();
			elec_cavity();
		}
	}

	module roof() {
		difference() {
			body_outline();
			for_each_pickup() pickup_outline();
		}
	}

	difference() {
		union() {
			linear_extrude(Tang_Groove_Height) difference() {
				walls();
				tang(-0.1);
			}
			h = wall_height - Tang_Groove_Height;
			translate([0, 0, Tang_Groove_Height])
				linear_extrude(h)
					walls();
			intersection() {
				translate([0,0,wall_height]) linear_extrude(roof_height) roof();
				translate([0,0,wall_height])
					minkowski($fn = $preview ? 8 : 64) {
						sphere(roof_height, $fn = $preview ? 8 : 64);
						linear_extrude(0.001) body_outline(shrink=roof_height);
					}
			}
		}
		linear_extrude(100) for_each_pickup() pickup_outline();
		// Engravings
		translate([0, 0, wall_height+0.5]) linear_extrude(100) {
			translate([-2,22])
				text(text = "LHW", size = 4, font=Font);
			translate([-6,17])
				text(text = "2023-03-29", size = 4, font=Font);
			translate([-50,0])
				text(text = Engrave_String, size = 6, halign="center", valign="center", font=Font);
			translate([-50,-8])
				text(text = "上", size = 8, halign="center", valign="center", font=Font_JP);
		}
		// Jack hole
		translate([0,0,14-body_h]) rotate([0,-90,0]) cyl(d=11+2,z0=60);
	}
}

// lower();
upper();
// translate([0,0,10]) split_pickup();