diff --git a/T-riple.scad b/T-riple.scad index 35f6a8c..2ced996 100644 --- a/T-riple.scad +++ b/T-riple.scad @@ -5,43 +5,78 @@ semitone_strings = ["0", "1", "2", "3", "4", "5", "6", "7", "8", "9", "X", "XI"] octave_strings = ["", "˙", "¨", "¯"]; octave_scales = [1.1, 1, 0.9, 0.8]; +z_resolution = $preview ? 0.5 : 0.1; +profile_arc_steps = $preview ? 10 : 180; // $fn = $preview ? 32 : 512; // mink_fn = $preview ? 12 : 128; // mink_fn_2d = $preview ? 32 : 256; -$fn = 32; -mink_fn = 12; -mink_fn_2d = 32; +// $fn = 32; +// mink_fn = 12; +// mink_fn_2d = 32; fret_width = 2.4; //2.8; // Jumbo = 0.11", 0.055" tall +zero_fret_width = fret_width*1.5; +zero_fret_extra_height = 1.2; +fret_angle = 60; //Fret angle of 45° is normal, anything over 60 will not work correctly tube_radius = Cap_Spine + T_circumcenter[0]; +standard_profile_center_x = T_circumcenter[0]; -module tube(from_fret, to_fret, scale_offset = 0) { +module tube(from_fret, to_fret, scale_offset = 0, fingerboard_min_thick = 2.5, fingerboard_max_thick = 5) { + function fsl(fret_number) = fret_scale_length(fret_number + scale_offset); - z_min = (fsl(to_fret) + fsl(to_fret+1))/2; - z_max = (fsl(from_fret) + fsl(from_fret-1))/2; + // z_min = (fsl(to_fret) + fsl(to_fret+1))/2; + // z_max = (fsl(from_fret) + fsl(from_fret-1))/2; + z_min = fsl(to_fret) - fret_width/2; + z_max = fsl(from_fret) + zero_fret_width/2; z_offset = z_min; Cap_Length = z_max - z_min; echo(str("Cap length from fret ", from_fret, " to ", to_fret, " is ", Cap_Length, "mm")); - module solid_tube(cap_taper = 1.5, fingerboard_min_thick = 2.5, fingerboard_max_thick = 5, fret_angle = 60) { // Fret angle of 45° is normal, anything over 60 will not work correctly - module cap_outline(profile_radius_scale = 1.0, rounding_radius = 1.5) { - minkowski($fn = mink_fn_2d) { - circle(r = rounding_radius); - difference() { - translate([(profile_radius_scale-1.0)*tube_radius, 0, 0]) translate(T_circumcenter) circle(r = tube_radius*profile_radius_scale - rounding_radius); - translate([fingerboard_max_thick - rounding_radius, -50]) square([100,100]); - } - } + module solid_tube(cap_taper = 1.5) { + function get_x_max(z) = + let ( + fret_num = mm_to_fret_number(z)-scale_offset, + nearest_fret = round(fret_num), + nearest_fret_height = fingerboard_max_thick + ((nearest_fret == 0) ? zero_fret_extra_height : 0), + nearest_fret_mm = fsl(nearest_fret) + ) + z; + module outline_xy(profile_radius_scale = 1.0, x_max = fingerboard_max_thick, rounding_radius = 1.5) { + profile_radius = profile_radius_scale * tube_radius; + profile_center_x = (profile_radius_scale-1.0)*tube_radius + standard_profile_center_x; + // minkowski method does exactly what we want, but it is slow (sweep a circle around the outline) + // minkowski($fn = mink_fn_2d) { + // circle(r = rounding_radius); + // difference() { + // translate([profile_center_x, 0, 0]) circle(r = tube_radius*profile_radius_scale - rounding_radius); + // translate([fingerboard_max_thick - rounding_radius, -50]) square([100,100]); + // } + // } + // make a circle and chop the top off (no edge rounding) + // difference() { + // translate([profile_center_x, 0, 0]) circle(r = profile_radius); + // translate([x_max, -50]) square([100,100]); + // } + a_start = acos((x_max-profile_center_x)/profile_radius); + a_end = 360 - a_start; + a_step = (a_end - a_start)/profile_arc_steps; + echo(str("profile_radius_scale is ", profile_radius_scale, " profile_center_x is ", profile_center_x, " a_start is ", a_start, " a_end is ", a_end)); + function pt(a) = [profile_center_x + profile_radius*cos(a), profile_radius*sin(a)]; + polygon(points = [for (i = [0:profile_arc_steps]) pt(a_start + i*a_step)]); } module fret_bumps(w=100) { - translate([0,0,-z_offset]) for (fret = [from_fret:to_fret]) - translate([fingerboard_max_thick - fret_width/2, w/2, fsl(fret)]) - rotate([90,0,0]) cylinder(h = w, r = fret_width/2); + translate([fingerboard_max_thick - fret_width/2, w/2, -z_offset + fsl(from_fret)]) + rotate([90,0,0]) cylinder(h = w, r = zero_fret_width/2, $fn=32); + translate([fingerboard_max_thick - fret_width/2, w/2, -z_offset]) + for (fret = [from_fret+1:to_fret]) + translate([0, 0, fsl(fret)]) + rotate([90,0,0]) cylinder(h = w, r = fret_width/2, $fn=32); } module scallops(w=100) { - for (fret = [from_fret:to_fret+1]) + // for (fret = [from_fret:to_fret+1]) + for (fret = [from_fret:to_fret]) let( f_prev = fsl(fret-1) - z_offset, f_next = fsl(fret) - z_offset, @@ -62,27 +97,10 @@ module tube(from_fret, to_fret, scale_offset = 0) { module basic_fretboard() { intersection() { - // hull() { - // minkowski($fn = mink_fn) { - // sphere(cap_taper, $fn = mink_fn); - // translate([0,0,cap_taper]) linear_extrude(0.01) offset(-cap_taper) - // cap_outline(fingerboard_min_thick = fingerboard_min_thick, fingerboard_max_thick = fingerboard_max_thick); - // } - // minkowski($fn = mink_fn) { - // sphere(cap_taper, $fn = mink_fn); - // translate([0,0,Cap_Length-cap_taper]) linear_extrude(0.01) offset(-cap_taper) - // cap_outline(fingerboard_min_thick = fingerboard_min_thick, fingerboard_max_thick = fingerboard_max_thick); - // } - // linear_extrude(Cap_Length) offset(-1) cap_outline(); - // translate([0,0,cap_taper]) linear_extrude(Cap_Length-cap_taper*2) - // cap_outline(fingerboard_min_thick = fingerboard_min_thick, fingerboard_max_thick = fingerboard_max_thick); - // } hull() { - translate([0,0,Cap_Length]) linear_extrude(0.001) cap_outline(1.0); - translate([0,0,0]) linear_extrude(0.001) cap_outline(1.75); + translate([0,0,Cap_Length]) linear_extrude(0.001) outline_xy(1.0); + translate([0,0,0]) linear_extrude(0.001) outline_xy(1.75); } - // linear_extrude(Cap_Length) - // cap_outline(); union() { color("black") fret_bumps(); color("white", alpha=0.01) translate([-50,-50,0]) cube([50 + fingerboard_max_thick - (fret_width/2 * cos(fret_angle)), 100, Cap_Length]); @@ -110,7 +128,8 @@ module tube(from_fret, to_fret, scale_offset = 0) { translate([-10,10,Cap_Length-0.5]) linear_extrude(1) text("06", size=5, halign="center", valign="center", font="Noto Sans"); // Fret number markers color("black") - for (fret = [from_fret:to_fret]) + // for (fret = [from_fret:to_fret]) + for (fret = [from_fret+1:to_fret]) translate([-3,-16,fsl(fret)-z_offset]) rotate([90,25,16]) linear_extrude(40) { octave = floor(fret/12); semitone = fret%12;