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Tolerance adjustments

This commit is contained in:
Luke Hubmayer-Werner 2025-02-18 12:07:05 +10:30
parent 9d5057dec8
commit 6d0fb10224
1 changed files with 16 additions and 10 deletions
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26
CFTubes.scad
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@ -20,18 +20,24 @@ shumbucker_w2 = 82.9; // 1.6mm in, a 2.0mm hole on each side
relay_coil_housing_w = 15.2; relay_coil_housing_w = 15.2;
relay_coil_housing_l = 18.8; relay_coil_housing_l = 18.8;
relay_coil_housing_h = 15.5; relay_coil_housing_h = 15.5;
relay_coil_housing_uncapped_w = 14.3;
relay_coil_housing_uncapped_l = 18.0;
relay_coil_housing_uncapped_h = 15.0; // Closer to 14.5 without magnet
// relay_coil_leg_cavity_h = 5; // relay_coil_leg_cavity_h = 5;
relay_coil_leg_cavity_l = 5; relay_coil_leg_cavity_l = 5;
module relay_coil_placeholder(top_clearance=0, bottom_leg_clearance=5) { module relay_coil_placeholder(top_clearance=0, bottom_leg_clearance=5, capped=true, tolerance=0.2) {
translate([-relay_coil_housing_w/2, -relay_coil_housing_l/2]) cube([relay_coil_housing_w, relay_coil_housing_l, relay_coil_housing_h+top_clearance]); housing_w = capped ? relay_coil_housing_w : relay_coil_housing_uncapped_w;
translate([-relay_coil_housing_w/2, -relay_coil_housing_l/2, -bottom_leg_clearance]) cube([relay_coil_housing_w, relay_coil_leg_cavity_l, bottom_leg_clearance]); housing_l = capped ? relay_coil_housing_l : relay_coil_housing_uncapped_l;
housing_h = capped ? relay_coil_housing_h : relay_coil_housing_uncapped_h;
translate([-housing_w/2, -housing_l/2]) cube([housing_w, housing_l, housing_h+top_clearance]);
translate([-housing_w/2, -housing_l/2, -bottom_leg_clearance]) cube([housing_w, relay_coil_leg_cavity_l, bottom_leg_clearance]);
} }
output_socket_plate_thickness = 3; // The bit with the hole to screw onto output_socket_plate_thickness = 3; // The bit with the hole to screw onto
output_socket_cutout_d = 10.4 + 0.5; output_socket_cutout_d = 10.4 + 0.5;
output_socket_washer_d = 17.0 + 0.5; output_socket_washer_d = 17.0 + 0.5;
output_socket_l = 25; output_socket_l = 26;
output_socket_w = 20; output_socket_w = 20;
output_socket_h = 15.7 + 0.3; output_socket_h = 15.7 + 0.3;
output_socket_protrude = 9.5; output_socket_protrude = 9.5;
@ -59,7 +65,7 @@ module chromatic_tuner_eq(extra_depth=10, tolerance=0.5) {
} }
module chromatic_tuner_battery_jack(extra_depth=10, tolerance=0.5) { module chromatic_tuner_battery_jack(extra_depth=10, tolerance=0.5) {
w = 38.1 + tolerance; w = 38.1 + tolerance;
h = 47.0 + tolerance; h = 48.0 + tolerance;
d = 58 + extra_depth; d = 58 + extra_depth;
corner_bevel = 6; corner_bevel = 6;
translate([0,0,-d/2]) hull() { translate([0,0,-d/2]) hull() {
@ -1122,17 +1128,17 @@ module TwoBangerMk2(include_colours=[0,1], segment=-1, preview=false) {
} }
module Pickup() { module Pickup() {
module Cavities() translate([0, 16, 2]) { module Cavities() translate([0, 16, 0.8]) {
for (i=[0,1]) translate([string_x(i, pickup_y), 0, 1]) relay_coil_placeholder(bottom_leg_clearance=2.5); for (i=[0,1]) translate([string_x(i, pickup_y), 0, 1]) relay_coil_placeholder(bottom_leg_clearance=1, capped=false);
translate([output_socket_l/2, -30, 0]) rotate([0, 0, 90]) output_socket_placeholder(); translate([output_socket_l/2, -30, 0]) rotate([0, 0, 90]) output_socket_placeholder();
translate([-12, -23, 0]) cube([24, 18, 10]); translate([-12, -23, 0]) cube([24, 18, 10]);
} }
h = 20; h = 17.8;
w = neck_width(pickup_y); w = neck_width(pickup_y);
l = 60; l = 60;
module Box() { module Box() {
difference() { difference() {
translate([-w/2, -l/2]) round_cube([w, l, h], r=2); translate([-w/2, -l/2]) round_cube([w, l, h], r=0.6);
Cavities(); Cavities();
} }
} }
@ -1148,7 +1154,7 @@ module TwoBangerMk2(include_colours=[0,1], segment=-1, preview=false) {
slot_h = 3; slot_h = 3;
slot_d = 2; slot_d = 2;
tongue_h = slot_h-0.4; tongue_h = slot_h-0.4;
tongue_d = slot_d-0.2; tongue_d = slot_d-0.15;
// Bottom // Bottom
$fn=72; $fn=72;
difference() { difference() {