include include semitone_strings = ["0", "1", "2", "3", "4", "5", "6", "7", "8", "9", "X", "XI"]; octave_strings = ["", ".", "..", "_"]; octave_scales = [1.1, 1, 0.9, 0.8]; z_resolution = $preview ? 0.5 : 0.1; profile_arc_steps_backside = $preview ? 8 : 360; profile_arc_steps_topside = $preview ? 8 : 60; fret_width = 2.4; //2.8; // Jumbo = 0.11", 0.055" tall zero_fret_width = fret_width*1.5; zero_fret_extra_height = 1.2; fret_angle = 60; //Fret angle of 45° is normal, anything over 60 will not work correctly tube_radius = Cap_Spine + T_circumcenter[0]; standard_profile_center_x = T_circumcenter[0]; x_min = standard_profile_center_x - tube_radius; // minimum_y_width = 26.4517; // standard_y_width = 28; // Create a circle containing all 3 points, then plot the arc between the first two points function arc_points(tri_points, fragments_per_mm=5) = let( cc = tri_circumcenter(tri_points), r = norm(tri_points[0] - cc), steps = ceil((norm(tri_points[2] - tri_points[0]) + norm(tri_points[2] - tri_points[1]))*fragments_per_mm), normalized0 = (tri_points[0] - cc)/r, normalized1 = (tri_points[1] - cc)/r, a_start = atan2(normalized0[1], normalized0[0]), a_end = atan2(normalized1[1], normalized1[0]), a_sweep = a_end - a_start, a_step = a_sweep/steps ) [for (i = [0:steps]) r*[cos(a_start+i*a_step), sin(a_start+i*a_step)] + cc]; module fret_tube(from_fret, to_fret, scale_offset = 0, nut_spacing = 10, bridge_spacing = 20, strings = 3, y_width_extra_mm = 8, fingerboard_min_thick = 2.5, fingerboard_max_thick = 5, place_on_z0 = false, string_mms = false) { spacing_scale = bridge_spacing/nut_spacing; y_width_extra = y_width_extra_mm / ((strings-1) * nut_spacing); y_width_nut = ((strings-1) * nut_spacing) + y_width_extra_mm; y_width_bridge = ((strings-1) * bridge_spacing) + y_width_extra_mm; string_diameters = string_mms ? string_mms : [for (i=[1:strings]) 2]; function fsl(fret_number) = fret_scale_length(fret_number + scale_offset); z0 = fsl(0); z_min = fsl(to_fret) - fret_width/2; z_max = fsl(from_fret) + zero_fret_width/2; Cap_Length = z_max - z_min; echo(str("Cap length from fret ", from_fret, " to ", to_fret, " is ", Cap_Length, "mm")); function get_desired_top_width(z) = lerp(y_width_bridge, y_width_nut, z/z0); function get_desired_profile_radius(top_width) = let ( x = fingerboard_max_thick, cc = tri_circumcenter([[x, -top_width/2], [x, top_width/2], [x_min, 0]]) ) cc[0]-x_min; module solid_tube(cap_taper = 1.5) { function get_x_max(z) = let ( fret_num = mm_to_fret_number(z)-scale_offset, nearest_fret = round(fret_num), nearest_fret_height = fingerboard_max_thick + ((nearest_fret == 0) ? zero_fret_extra_height : 0), nearest_fret_mm = fsl(nearest_fret) ) z; module outline_xy(top_width, x_max = fingerboard_max_thick, rounding_radius = 1.5, backside = true, topside = true) { profile_radius = get_desired_profile_radius(top_width); profile_radius_scale = profile_radius / tube_radius; profile_center_x = (profile_radius_scale-1.0)*tube_radius + standard_profile_center_x; // Backside should join up relatively straight across the whole mesh a_backside_start = acos((-2-profile_center_x)/profile_radius); a_backside_end = 360 - a_backside_start; a_backside_step = (a_backside_end - a_backside_start)/profile_arc_steps_backside; // Frontside should have very detailed topology a_topside_start = acos((x_max-profile_center_x)/profile_radius); a_topside_end = 360 - a_topside_start; a_topside_step = (a_backside_start - a_topside_start)/profile_arc_steps_topside; function pt(a) = [profile_center_x + profile_radius*cos(a), profile_radius*sin(a)]; backside_points = backside ? [for (i = [0:profile_arc_steps_backside]) pt(a_backside_start + i*a_backside_step)] : []; topside_points_1 = topside ? [for (i = [0:profile_arc_steps_topside]) pt(a_topside_start + i*a_topside_step)] : []; topside_points_2 = topside ? [for (i = [0:profile_arc_steps_topside]) pt(a_backside_end + i*a_topside_step)] : []; polygon(points = concat(topside_points_1, backside_points, topside_points_2)); top_width_actual = pt(a_topside_start)[1] * 2; echo(TopWidthTarget=top_width, PScale=profile_radius_scale, r=profile_radius, TopWidth=top_width_actual, StringSpacing=(top_width-y_width_extra_mm)/(strings-1)); } module fret_bumps(w=100) { translate([fingerboard_max_thick - fret_width/2, w/2, fsl(from_fret)]) rotate([90,0,0]) cylinder(h = w, r = zero_fret_width/2, $fn=32); translate([fingerboard_max_thick - fret_width/2, w/2, 0]) for (fret = [from_fret+1:to_fret]) translate([0, 0, fsl(fret)]) rotate([90,0,0]) cylinder(h = w, r = fret_width/2, $fn=32); } module scallops(w=100) { o = fret_width/2 * sin(fret_angle); y0 = fingerboard_min_thick; y1 = fingerboard_max_thick - (fret_width/2 * cos(fret_angle)); rotate([-90,-90,0]) linear_extrude(height = w, center = true) for (fret = [from_fret+1:to_fret]) let( x0 = fsl(fret-1) - o, x1 = fsl(fret) + o, x_mid = (x0+x1)/2, pts = [[x0, y1], [x1, y1], [x_mid, y0]], points = arc_points(pts) ) { polygon(points); } } module basic_fretboard() { intersection() { hull() { translate([0,0,z_max]) linear_extrude(0.001) outline_xy(get_desired_top_width(z_max)); translate([0,0,z_min]) linear_extrude(0.001) outline_xy(get_desired_top_width(z_min)); } union() { color("black") fret_bumps(); color("white", alpha=0.01) translate([-50,-50,z_min]) cube([50 + fingerboard_max_thick - (fret_width/2 * cos(fret_angle)), 100, Cap_Length]); } } } // Make a solid tube and then subtract the notches difference() { basic_fretboard(); color("red") scallops(); } // color("red") scallops(); } module fret_number_text(fret) { octave = floor(fret/12); semitone = fret%12; octave_scale = octave_scales[octave]; text(semitone_strings[semitone], size=4*octave_scale, halign="center", valign="center", font="Noto Sans", $fa=1, $fs=0.1); translate([0, 2.5]) text(octave_strings[octave], size=5*octave_scale, halign="center", valign="center", font="Noto Sans", $fa=1, $fs=0.1); } module fret_number_markers(engrave_depth=1) { color("purple") // for (fret = [from_fret:to_fret]) for (fret = [from_fret+1:to_fret]) { zn = fsl(fret); pr = get_desired_profile_radius(get_desired_top_width(zn)); p_x0 = pr+x_min; translate([p_x0, 0, zn]) rotate([90,25,-asin((p_x0+2)/pr)]) translate([0, 0, pr-engrave_depth]) linear_extrude(engrave_depth+1) fret_number_text(fret); translate([p_x0, 0, zn]) rotate([90,-25,180+asin((p_x0+2)/pr)]) translate([0, 0, pr-engrave_depth]) linear_extrude(engrave_depth+1) fret_number_text(fret); } } translate([0, 0, place_on_z0 ? -z_min : 0]) difference() { solid_tube(1.5); linear_extrude(z_max+1) T_hole(); fret_number_markers(); tapered_T_hole(z0 = z_min, z1 = z_min+3); tapered_T_hole(z0 = z_max-3, z1 = z_max+0.0001, o0 = 0, o1 = 1); // Version number translate([-10,10,z_max-0.5]) linear_extrude(1) text("06", size=5, halign="center", valign="center", font="Noto Sans"); } color("silver") for (s = [0:strings-1]) { t = s - (strings/2) + 0.5; hull() { translate([fingerboard_max_thick+7, t*bridge_spacing, 0]) cylinder(h = 0.01, d = string_diameters[s], $fn=24); translate([fingerboard_max_thick+3, t*nut_spacing, fsl(0)]) cylinder(h = 0.01, d = string_diameters[s], $fn=24); } } } // Long Bass (34") fret_tube(from_fret=0, to_fret=36, scale_offset=-5, nut_spacing=10, bridge_spacing=20, strings=3, string_mms=[2.54, 2.159, 1.651]); // // Strat scale (25.5") // translate([50, 0]) // fret_tube(from_fret=0, to_fret=30, scale_offset=0, nut_spacing=7, bridge_spacing=11, strings=6, string_mms=[0.8938, 0.8128, 0.6096, 0.4064, 0.2794, 0.2286]); // // Smaller // translate([100, 0]) // fret_tube(from_fret=0, to_fret=24, scale_offset=3, nut_spacing=7, bridge_spacing=11, strings=5, string_mms=[0.8938, 0.8128, 0.6096, 0.4064, 0.2794]);