module UBassTuner() { t_base = 11; d_thread = 11.0 + 0.25; d_collar = 13.8 + 0.2; // Add some tolerance l_collar = 8; // doesn't include hex l_collarnut_to_top_of_peg = 22; d_top_of_peg = 16; max_thread = 5.0; // thread to cover without the collar w_tag = 19; l_tag = 32.5; l_tag_rect = 20.1; back_of_peg_collar_to_end = 10.8; d_screw = 2.0; // As we will screw into this, probably don't need tolerance yet screw_tab_min_w = 1.6; screw_tab_min_thick = 2.0; d_screw_tab = 5.2+0.9; // Tolerance this though! // back_of_thread_to_tab_tip = 20.7 + 0.1; // 17.1 measuring far hole end to hole end, 6.9 measuring close ends gives average of 12.0 middle_of_thread_to_tab_screw = 12.1; //back_of_thread_to_tab_tip - d_thread/2 - screw_tab_min_w; == 13.7 echo(middle_of_thread_to_tab_screw); l_wormshaft_ear = 36; d_wormshaft_ear = 33.4+0.6; l_wormshaft_collar = 12; d_wormshaft_collar = 7.2; d_wormshaft_collar_max = 9.4; middle_of_tab_screw_to_wormshaft = (-l_tag+d_screw_tab/2+back_of_peg_collar_to_end-d_wormshaft_collar_max/2) /* -23.35 */ + 0.15; echo(middle_of_tab_screw_to_wormshaft); module tuner_footprint() { hull() { translate([-w_tag/2, -l_tag+d_screw_tab/2]) square([w_tag, l_tag_rect]); circle(d=d_screw_tab, $fn=72); } } module tuner_footprint_extrude(h) { // linear_extrude on tuner_footprint() segfaults for no reason // src/openscad/src/geometry/linear_extrude.cc:409: std::unique_ptr extrudePolygon(const LinearExtrudeNode&, const Polygon2d&): Assertion `poly.isSanitized()' failed. hull() { translate([-w_tag/2, -l_tag+d_screw_tab/2, 0]) cube([w_tag, l_tag_rect, h]); cylinder(h=h, d=d_screw_tab, $fn=72); } } module holes() { circle(d=d_screw, $fn=72); translate([0, -middle_of_thread_to_tab_screw]) circle(d=d_thread, $fn=72); } module tuner_clearance(clearance=11) { clear_color = [1,0,0,0.6]; // 21mm is roughly the height of the disassembled tuner from body to top of thread, 22mm should be safe // translate([0,0,-clearance]) tuner_footprint_extrude(t_base+clearance); color("grey") tuner_footprint_extrude(t_base); color(clear_color) translate([0,0,-clearance]) tuner_footprint_extrude(clearance); // screw color(clear_color) translate([0,0,t_base]) cylinder(h=6, d=d_screw, $fn=72); // peg translate([0, -middle_of_thread_to_tab_screw, t_base]) cylinder(h=max_thread, d=d_thread, $fn=72); translate([0, -middle_of_thread_to_tab_screw, t_base+max_thread]) cylinder(h=l_collar, d=d_collar, $fn=72); translate([0, -middle_of_thread_to_tab_screw, t_base+max_thread+l_collar]) cylinder(h=l_collarnut_to_top_of_peg, d=d_top_of_peg, $fn=72); // wormshaft and ear translate([w_tag/2, middle_of_tab_screw_to_wormshaft, t_base/2]) { hull() { rotate([0, 90, 0]) cylinder(h=0.1, d=d_wormshaft_collar_max, $fn=72); translate([2.3, 0, 0]) rotate([0, 90, 0]) cylinder(h=0.1, d=d_wormshaft_collar, $fn=72); } rotate([0, 90, 0]) cylinder(h=l_wormshaft_collar, d=d_wormshaft_collar, $fn=72); // shaft clearance shaft_clear = t_base/2 + clearance; color(clear_color) union() { hull() { translate([-0.1, -d_wormshaft_collar_max/2, -shaft_clear]) cube([0.2, d_wormshaft_collar_max, shaft_clear]); translate([2.3, -d_wormshaft_collar/2, -shaft_clear]) cube([0.1, d_wormshaft_collar, shaft_clear]); } translate([0, -d_wormshaft_collar/2, -shaft_clear]) cube([l_wormshaft_ear, d_wormshaft_collar, shaft_clear]); } // ear clearance color(clear_color) hull() { translate([l_wormshaft_collar, 0, 0]) rotate([0, 90, 0]) cylinder(h=0.1, d=d_wormshaft_collar, $fn=72); translate([l_wormshaft_ear, 0, 0]) rotate([0, 90, 0]) cylinder(h=0.1, d=d_wormshaft_ear, $fn=72); } } } tuner_clearance(); }