include include <2BangerCommon.scad> fret_width = 2.4; //2.8; // Jumbo = 0.11", 0.055" tall module tube(from_fret, to_fret, tang_depth = 3) { z_min = (fret_scale_length(to_fret) + fret_scale_length(to_fret+1))/2; z_max = (fret_scale_length(from_fret) + fret_scale_length(from_fret-1))/2; z_offset = z_min; Cap_Length = z_max - z_min; echo(str("Cap length from fret ", from_fret, " to ", to_fret, " is ", Cap_Length, "mm")); module solid_tube(cap_taper = 1.5, fingerboard_min_thick = 2.5, fingerboard_max_thick = 5, fret_angle = 60) { // Fret angle of 45° is normal, anything over 60 will not work correctly module fret_bumps(w=50) { translate([0,0,-z_offset]) for (fret = [from_fret:to_fret]) translate([fingerboard_max_thick - fret_width/2, w/2, fret_scale_length(fret)]) rotate([90,0,0]) cylinder(h = w, r = fret_width/2); } module scallops(w=50) { for (fret = [from_fret:to_fret+1]) let( f_prev = fret_scale_length(fret-1) - z_offset, f_next = fret_scale_length(fret) - z_offset, o = fret_width/2 * sin(fret_angle), x0 = f_prev - o, x1 = f_next + o, y0 = fingerboard_min_thick, y1 = fingerboard_max_thick - (fret_width/2 * cos(fret_angle)), pts = [[x0, y1], [x1, y1], [(x0+x1)/2, y0]], cc = tri_circumcenter(pts), r = norm([x0, y1] - cc) ) { translate([0,-w/2,0]) rotate([-90,-90,0]) translate(cc) cylinder(h = w, r = r); } } module basic_fretboard() { intersection() { hull() { minkowski($fn = mink_fn) { sphere(cap_taper, $fn = mink_fn); translate([0,0,cap_taper]) linear_extrude(0.01) offset(-cap_taper) cap_outline(fingerboard_min_thick = fingerboard_min_thick, fingerboard_max_thick = fingerboard_max_thick); } minkowski($fn = mink_fn) { sphere(cap_taper, $fn = mink_fn); translate([0,0,Cap_Length-cap_taper]) linear_extrude(0.01) offset(-cap_taper) cap_outline(fingerboard_min_thick = fingerboard_min_thick, fingerboard_max_thick = fingerboard_max_thick); } linear_extrude(Cap_Length) offset(-1) cap_outline(); translate([0,0,cap_taper]) linear_extrude(Cap_Length-cap_taper*2) cap_outline(fingerboard_min_thick = fingerboard_min_thick, fingerboard_max_thick = fingerboard_max_thick); } union() { fret_bumps(); translate([-50,-50,0]) cube([50 + fingerboard_max_thick - (fret_width/2 * cos(fret_angle)), 100, Cap_Length]); } } } // Make a solid tube and then subtract the notches difference() { union() { basic_fretboard(); translate([0,0,Cap_Length]) linear_extrude(tang_depth) tang_outline(-0.1); } difference() { scallops(); fret_bumps(); } tapered_tang_groove(depth = tang_depth + 0.5, taper = 0); tapered_tang_groove(depth = 0.5, taper = 0, offset = 0.5); } // color("red") scallops(); } difference() { solid_tube(1.5); linear_extrude(Cap_Length) T_hole(); tapered_T_hole(z0 = 0, z1 = 3); tapered_T_hole(z0 = Cap_Length-3, z1 = Cap_Length+0.0001, o0 = 0, o1 = 1); // Version number translate([-10,10,Cap_Length-0.5]) linear_extrude(1) text("05²", size=5, halign="center", valign="center", font="Noto Sans"); // Fret number markers for (fret = [from_fret:to_fret]) translate([-3,-16,fret_scale_length(fret)-z_offset]) rotate([90,25,16]) linear_extrude(100) text(str(fret), size=4, halign="center", valign="center", font="Noto Sans"); } } tube(from_fret = -5, to_fret = -5); //translate([50, 0]) tube(from_fret = -4, to_fret = -3); //translate([100, 0]) tube(from_fret = -2, to_fret = 0); //translate([150, 0]) tube(from_fret = 1, to_fret = 3); //translate([200, 0]) tube(from_fret = 4, to_fret = 7); //translate([250, 0]) tube(from_fret = 8, to_fret = 12); //translate([300, 0]) tube(from_fret = 13, to_fret = 19); //translate([350, 0]) tube(from_fret = 20, to_fret = 30);