GuitarModels/CFTubes.scad

include <common.scad>
include <UBassTuner.scad>
include <NylonTuner.scad>
// Guitar_Scale_Length_mm = 610;  // millimetres, slightly over 24inch (609.6mm) Jaguar scale, should be fine for guitar and u-bass
// assert(fret_scale_length(0) == 610);  // Make sure the function correctly uses our changed global

CF_Tube_Len = 420;  // Convenient Amazon size, longer would be better of course but prices are important
CF_Tube_OD = 5.0;  // Outer Diameter
CF_Tube_ID = 3.0;
CF_Square_Width = 6.0;
CF_Square_ID = 5.0;  // Inner diameter, sadly doesn't fit the tubes

cyl_hd_fn = $preview ? 32 : 512;
cyl_ld_fn = $preview ? 24 : 72;
module CF_Tube() {  // Align +y
	rotate([0, 0, 90]) render() difference() {
		rotate([0, 90, 0]) cylinder(h=CF_Tube_Len, d=CF_Tube_OD, $fn=cyl_hd_fn);
		rotate([0, 90, 0]) cylinder(h=CF_Tube_Len, d=CF_Tube_ID, $fn=cyl_ld_fn);
	}
}
module CF_Square() {
	rotate([0, 0, 90]) render() difference() {
		translate([0, -CF_Square_Width/2, -CF_Square_Width/2]) cube([CF_Tube_Len, CF_Square_Width, CF_Square_Width]);
		rotate([0, 90, 0]) cylinder(h=CF_Tube_Len, d=CF_Square_ID, $fn=cyl_ld_fn);
	}
}

// Philippians 4:8
// Gideon (ShinKaiYaku07) 真実な, 尊ぶべき, 正しい, 清い, 愛すべき, 評判の良い, 徳とされる, 称賛に値する
// ShinKaiYaku65 最後に、兄弟たち。すべての真実なこと、すべての誉れあること、すべての正しいこと、すべてのきよいこと、すべての愛すべきこと、すべての評判の良いこと、そのほか徳と言われること、称賛に値することがあるならば、そのようなことに心を留めなさい。
// I swapped 愛 and 評判 because 12th fret should be the biggest marker, and having only 15 as a 2char marker would be too disorienting
// going with 良 for 21
fret_inlays = [[3, "真"], [5, "尊"], [7, "正"], [9, "清"], [12, "評判"], [15, "愛"], [17, "徳"], [19, "賛"], [21, "良"], [24, "主イエス"]];



module neck(string_spacing=18, string_margin=4.5, num_strings=3, target_neck_thickness=15, scallop_depth=3, num_frets=24, fret_width=2.4, filler=false) {
	fw2 = fret_width/2;
	neck_length = fret_scale_length(0)+fw2;
	neck_width = (num_strings-1)*string_spacing + string_margin*2;
	module neck_stock() {
		angle_excess = asin((scallop_depth+fw2)/target_neck_thickness);
		a0 = 90-angle_excess;
		a1 = 270+angle_excess;
		rotate([-90, 0, 0])
			linear_extrude(neck_length)
			polygon([for (i = [0:300]) let(a=lerp(a0, a1, i/300.0)) [neck_width*0.5*sin(a), -target_neck_thickness*cos(a)]]);
	}
	module scallop(fret) {
			x0 = fret_scale_length(fret-1) - fw2;
			x1 = fret_scale_length(fret) + fw2;
			xmid = lerp(x0, x1, 0.5);
			// Radius it?
			arc = arc_points([[x0, scallop_depth], [x1, scallop_depth], [xmid, 0]]);
			// echo(arc);
			rotate([90, 0, 90]) linear_extrude(neck_width, center=true) polygon(arc);
	}
	module scallops() {
		for (fret = [0:num_frets]) {
			scallop(fret);
		}
	}
	module fret_bumps() {
		for (fret = [0:num_frets]) {
			translate([0, fret_scale_length(fret), scallop_depth])
				rotate([0, 90]) cylinder(d=fret_width, h = neck_width, center = true, $fn=200);
		}
	}
	module fret_inlays() {
		for (num_text = fret_inlays) {
			fret = num_text[0];
			if (fret <= num_frets) {
				x0 = fret_scale_length(fret-1);
				x1 = fret_scale_length(fret);
				diff = x0 - x1;
				translate([0, lerp(x0, x1, 0.5), -0.5])
					linear_extrude(30)
					text(text = num_text[1], font = JP_Serif_Font, halign = "center", valign = "center", size = clamp(2, diff-fret_width*2-2, 10));
			}
		}
	}
	module fret_side_markers() {
		for (num_text = fret_inlays) {
			fret = num_text[0];
			if (fret <= num_frets) {
				x0 = fret_scale_length(fret-1);
				x1 = fret_scale_length(fret);
				diff = x0 - x1;
				rotate([0, -90, 0])
					translate([0, x1, neck_width/2-3])
					linear_extrude(50)
					rotate(-35)
					text(text = str(fret), font = JP_Serif_Font, halign = "right", valign = "center", size = 5);
			}
		}
	}

	if (filler) {  // Somewhat placeholder for now
		difference() {
			neck_stock();
			scallop(25);
			translate([-neck_width, 0, scallop_depth]) cube([neck_width*2, Guitar_Scale_Length_mm*3, target_neck_thickness*3]);
			translate([-neck_width, 0, 0]) cube([neck_width*2, (fret_scale_length(25)+fret_scale_length(24))/2, target_neck_thickness*3]);
		}
	} else {
		render() difference() {
			neck_stock();
			scallops();
			scallop(num_frets+1);
			fret_inlays();
			fret_side_markers();
			// Chop off anything above the frets
			translate([-neck_width, 0, scallop_depth]) cube([neck_width*2, Guitar_Scale_Length_mm*3, target_neck_thickness*3]);
			// Reduce rest of the body to 0
			translate([-neck_width, 0, 0]) cube([neck_width*2, (fret_scale_length(num_frets)+fret_scale_length(num_frets+1))/2, target_neck_thickness*3]);
		}
		intersection() {
			fret_bumps();
			neck_stock();
		}
	}
}

module tailpiece(string_spacing=18, string_margin=4.5, num_strings=3, target_neck_thickness=15, scallop_depth=3, fret_width=2.4*6) {
	fw2 = fret_width/2;
	neck_length = 84;
	neck_width = (num_strings-1)*string_spacing + string_margin*2 + 6 + 6;
	module neck_stock() {
		angle_excess = asin((scallop_depth+fw2)/target_neck_thickness);
		a0 = 90-angle_excess;
		a1 = 270+angle_excess;
		rotate([-90, 0, 0])
			linear_extrude(neck_length)
			polygon([for (i = [0:300]) let(a=lerp(a0, a1, i/300.0)) [neck_width*0.5*sin(a), -target_neck_thickness*cos(a)]]);
	}
	module scallop(fret) {
			x0 = fret_scale_length(fret-1) - fw2;
			x1 = fret_scale_length(fret) + fw2;
			xmid = lerp(x0, x1, 0.5);
			// Radius it?
			arc = arc_points([[x0, scallop_depth], [x1, scallop_depth], [xmid, 0]]);
			// echo(arc);
			rotate([90, 0, 90]) linear_extrude(neck_width, center=true) polygon(arc);
	}
	module fret_bumps() {
		translate([0, neck_length-fw2, scallop_depth]) rotate([0, 90]) cylinder(d=fret_width, h=neck_width, center = true, $fn=200);
	}

	module differences() {
		t_offset = -30; //2.7;
		t_z = -25; //-23;

		module tuner() {
			hole_r = 3;
			bend_r = 24 + hole_r + 10;
			fn=72;
			rotate([90, -90, 90]) UBassTuner(from_below=true, from_side=true);
			// translate([35,16,0]) cylinder(h=10-t_z, d=7, $fn=72);
			translate([36-7,7,1]) for (a = [10:89]) {
				hull() {
					translate([a/9, bend_r-bend_r*sin(a), bend_r*cos(a)]) sphere(hole_r, $fn=fn);
					translate([(a+1)/9, bend_r-bend_r*sin(a+1), bend_r*cos(a+1)]) sphere(hole_r, $fn=fn);
					translate([7, bend_r-bend_r*sin(a+1), bend_r*cos(a+1)]) sphere(hole_r, $fn=fn);
				}
			}
		}
		                translate([t_offset, 49, t_z]) tuner();
		mirror([1,0,0]) translate([t_offset, 27, t_z]) tuner();
		                translate([t_offset,  5, t_z]) tuner();
			for (i = [-1:2:1])
				translate([i*15, 0, -4])
				cf_tube(neck_length, 0, tolerance=0.4);
			translate([0, 0, -10])
				cf_tube(neck_length, 0, tolerance=0.4);
	}
	thick = 34;
	render() difference() {
		color([1,1,1,0.7]) translate([-neck_width/2, 0, -thick]) round_cube([neck_width, neck_length, thick], 4);
		differences();
	}
	// color([1,1,1,0.3]) neck_stock();
}

module cf_tube(x1, x2, tolerance = 0.3, VLH = false) {
	tolerance = tolerance + (VLH ? 0.3 : 0);
	translate([0, x2, 0])
		rotate([-90,0,0])
			cylinder(h=x1-x2, d=CF_Tube_OD+tolerance, $fn=360);
	hull() {
		translate([0, x2])
			rotate([-90,0,0])
				cylinder(h=0.2, d=CF_Tube_OD*1.2+tolerance, $fn=360);
		translate([0, x2+5])
			rotate([-90,0,0])
				cylinder(h=0.2, d=CF_Tube_OD+tolerance, $fn=360);
	}
	hull() {
		translate([0, x1])
			rotate([-90,0,0])
				cylinder(h=0.2, d=CF_Tube_OD*1.2+tolerance, $fn=360);
		translate([0, x1-5])
			rotate([-90,0,0])
				cylinder(h=0.2, d=CF_Tube_OD+tolerance, $fn=360);
	}
}

module cf_square(x1, x2, tolerance = 0.2, taper_x1 = true, taper_x2 = true) {
	x = CF_Square_Width+tolerance;
	translate([-x/2, x2, -x/2])
	cube([x, x1-x2, x]);
	if (taper_x1) {
		hull() {
			translate([0, x1, 0])
				cube([x*1.2, 0.2, x*1.2], center=true);
			translate([0, x1-5, 0])
				cube([x, 0.2, x], center=true);
		}
	}
	if (taper_x2){
		hull() {
			translate([0, x2, 0])
				cube([x*1.2, 0.2, x*1.2], center=true);
			translate([0, x2+5, 0])
				cube([x, 0.2, x], center=true);
		}
	}
}

module fret_tube(from_fret, to_fret, fret_width=2.4) {
	fw2 = fret_width/2;
	x0 = fret_scale_length(0)+fw2;
	x1 = fret_scale_length(from_fret) + ((from_fret==0) ? fw2 : (-fw2));
	x2 = fret_scale_length(to_fret)-fw2;
	render() difference() {
		neck(fret_width=fret_width);
		for (i = [-1:2:1])
			translate([i*15, 0, -4])
			cf_tube(x1, x2);
		for (i = [-1:2:1])
			translate([i*7.5, 0, -7])
			cf_square(x1, x2);
		translate([0, 0, -10])
			cf_tube(x1, x2);

		translate([-50, 0, -50]) cube([100, x2, 100]);
		translate([-50, x1, -50]) cube([100, x0-x1, 100]);

		// αβγδεζ
		rotate([90, 0, 0]) linear_extrude((x2+0.3)*2, center=true)  text(text = "01β", font = "Deja Vu Sans", halign = "center", valign = "center", size = 4);
	}
}

module fret_tube_filler(from_fret, to_fret, fret_width=2.4, belthole_length=140, VLH=true) {
	fw2 = fret_width/2;
	x0 = fret_scale_length(0)+fw2;
	x1 = fret_scale_length(from_fret) + ((from_fret==0) ? fw2 : (-fw2));
	x2 = (to_fret < 100) ? (fret_scale_length(to_fret)-fw2) : 0;
	render() difference() {
		neck(fret_width=fret_width, filler=true);
		for (i = [-1:1])
			translate([i*15, 0, (i==0)?(-10):(-4)])
			cf_tube(x1, x2, VLH=VLH);

		translate([-50, 0, -50]) cube([100, x2, 100]);
		translate([-50, x1, -50]) cube([100, x0-x1, 100]);

		// Add a belt hole
		arc = arc_points([[16, -20], [-16, -20], [0, -4]]);
		belthole_r = 2.5;
		belthole_fn = 72;
		belthole_x0 = x1-belthole_r-5;
		belthole_x1 = belthole_x0 - belthole_length;
		render() for (i = [0:len(arc)-2]) {
			hull() {
				translate([arc[i][0], belthole_x0, arc[i][1]]) sphere(belthole_r, $fn=belthole_fn);
				translate([arc[i+1][0], belthole_x0, arc[i+1][1]]) sphere(belthole_r, $fn=belthole_fn);
				translate([arc[i][0], belthole_x1, arc[i][1]]) sphere(belthole_r, $fn=belthole_fn);
				translate([arc[i+1][0], belthole_x1, arc[i+1][1]]) sphere(belthole_r, $fn=belthole_fn);
			}
		}

		// αβγδεζ
		t = "01β.β";
		translate([0,0,-3.5]) rotate([90, 0, 0]) linear_extrude((x2+0.3)*2, center=true)  text(text = t, font = "Deja Vu Sans", halign = "center", valign = "center", size = 4);
		translate([0,x1-0.3,-3]) rotate([90, 0, 180]) linear_extrude((0.3)*2, center=true)  text(text = t, font = "Deja Vu Sans", halign = "center", valign = "center", size = 4);
	}
}

module headpiece(string_spacing=18, string_margin=4.5, num_strings=3, target_neck_thickness=15, scallop_depth=3, fret_width=2.4) {
	headpiece_length = 36;
	cf_square_length = 32;
	fw2 = fret_width/2;
	x0 = fret_scale_length(0)+fw2;
	neck_width = (num_strings-1)*string_spacing + string_margin*2;
	bend_radius = 24;

	module stock() {
		angle_excess = asin(scallop_depth/target_neck_thickness);
		a0 = 90-angle_excess;
		a1 = 270+angle_excess;
		translate([0, x0, 0])
			rotate([-90, 0, 0])
				linear_extrude(headpiece_length)
				polygon([for (i = [0:300]) let(a=lerp(a0, a1, i/300.0)) [neck_width*0.5*sin(a), -target_neck_thickness*cos(a)]]);
	}
	module string_tubes(tolerance = 1.0) {
		string_thicknesses = [4.9, 4.2, 3.0];
		module string_tube(diameter, fn=36) {
			hole_r = diameter/2;
			bend_r = bend_radius + hole_r;
			union() {
				for (a = [0:89]) {
					hull() {
						translate([0, bend_r*sin(a), bend_r*cos(a)]) sphere(hole_r, $fn=fn);
						translate([0, bend_r*sin(a+1), bend_r*cos(a+1)]) sphere(hole_r, $fn=fn);
					}
				}
				hull() {
					translate([0, bend_r*sin(90), bend_r*cos(90)]) sphere(hole_r, $fn=fn);
					translate([0, bend_r*sin(90), -target_neck_thickness]) sphere(hole_r, $fn=fn);
				}
			}
		};
		for (i = [0:num_strings-1]) {
			string_diameter = string_thicknesses[i] + tolerance;
			x = -neck_width/2 + string_margin + (i*string_spacing);
			translate([x, x0+2, -bend_radius+scallop_depth]) string_tube(string_diameter);
		}
	}
	difference() {
		stock();
		string_tubes();
		for (i = [-1:2:1])
			translate([i*7.5, 0, -7])
				cf_square(x0+cf_square_length, x0, taper_x1=false);
		// αβγδεζ
		translate([0, x0+headpiece_length, -5]) rotate([90, 0, 180]) linear_extrude(0.3, center=true)  text(text = "01β.γ", font = "Deja Vu Sans", halign = "center", valign = "center", size = 4);
	}
}

module bridge(string_spacing=18, string_margin=4.5, num_strings=3, target_neck_thickness=15, scallop_depth=3, fret_width=2.4) {
	piece_length = 16;
	cf_square_length = 32;
	fw2 = fret_width/2;
	x0 = 0;
	neck_width = (num_strings-1)*string_spacing + string_margin*2;
	bend_radius = 24;
	string_thicknesses = [4.9, 4.2, 3.0];

	module stock() {
		angle_excess = asin(scallop_depth/target_neck_thickness);
		a0 = 90-angle_excess;
		a1 = 270+angle_excess;
		translate([0, x0, 0])
			rotate([-90, 0, 0])
				linear_extrude(piece_length)
				polygon([for (i = [0:300]) let(a=lerp(a0, a1, i/300.0)) [neck_width*0.5*sin(a), -target_neck_thickness*cos(a)]]);
		intersection() {
			r = 14;
			translate([0,8,scallop_depth]) rotate([18, -90, 0]) scale([1,0.2,1]) cylinder(r=r, h=neck_width*1.5, center=true, $fn=72);
			a0 = -90;
			a1 = 90;
			translate([0, x0, 0])
				rotate([-90, 0, 0])
					linear_extrude(piece_length)
					polygon([for (i = [0:300]) let(a=lerp(a0, a1, i/300.0)) [neck_width*0.5*sin(a), -target_neck_thickness*cos(a)*3]]);
		}
	}
	module string_tubes(tolerance = 1.0) {
		module string_tube(diameter, fn=36) {
			hole_r = diameter/2;
			bend_r = bend_radius + hole_r;
			union() {
				for (a = [0:89]) {
					hull() {
						translate([0, bend_r*sin(a), bend_r*cos(a)]) sphere(hole_r, $fn=fn);
						translate([0, bend_r*sin(a+1), bend_r*cos(a+1)]) sphere(hole_r, $fn=fn);
					}
				}
				hull() {
					translate([0, bend_r*sin(90), bend_r*cos(90)]) sphere(hole_r, $fn=fn);
					translate([0, bend_r*sin(90), -target_neck_thickness]) sphere(hole_r, $fn=fn);
				}
			}
		};
		for (i = [0:num_strings-1]) {
			string_diameter = string_thicknesses[i] + tolerance;
			x = -neck_width/2 + string_margin + (i*string_spacing);
			// translate([x, x0+2, -bend_radius+scallop_depth]) string_tube(string_diameter);
			translate([x, 0, scallop_depth+string_diameter/2+8]) rotate([-90,0,0]) cylinder(d=string_diameter, h=20, $fn=72);
		}
	}
		// string_tubes();
	difference() {
		stock();
		string_tubes();
		for (i = [-1:1])
			translate([i*15, 0, (i==0)?(-10):(-4)])
				cf_tube(piece_length+0.1, x0-0.1, VLH=false);
		// αβγδεζ
		translate([0, x0+piece_length, -5]) rotate([90, 0, 180]) linear_extrude(0.3, center=true)  text(text = "01β", font = "Deja Vu Sans", halign = "center", valign = "center", size = 4);
	}
}

module Nylon6String() {
	fsl_mm = fret_scale_length(0);
	echo(str("Making a Nylon 6 String with scale length ", fsl_mm, "mm = ", fsl_mm/25.4, "in"))
	assert(fret_scale_length(0) == Classical_Short_Scale_mm);  // Make sure the function correctly uses our changed global

	num_frets = 20;
	num_strings = 6;
	// 56mm wide neck
	string_spacing = 10;  // 50mm E to e
	string_margin = 3;  // +6
	scallop_depth = 2.5;
	target_neck_thickness = 22;


	// neck(num_frets=num_frets, num_strings=num_strings, string_margin=string_margin, string_spacing=string_spacing);
	module CF_Span(full_length = 700, ply=3) {
		for (i=[0:ply-1])
			translate([0, lerp(0, full_length-CF_Tube_Len, i/(ply-1)), CF_Square_Width*i]) CF_Square();
	}
	for (m=[0,11]) mirror([m, 0, 0]) color([0.4, 0.5, 0.5]) translate([9, -40, -16]) CF_Span();
	// CF_Tube();
	%neck(num_frets=num_frets, num_strings=num_strings, string_margin=string_margin, string_spacing=string_spacing, scallop_depth=scallop_depth, target_neck_thickness=target_neck_thickness);

	for (m=[0,11]) mirror([m, 0, 0]) translate([29,10,-32]) rotate([0,-90,0]) NylonTuner();
	// Debug markers to aid part slicing eyeballing
	for (i = [150:250:1000]) {
		%translate([50,i,0]) union() {text(str(i, "mm")); cube([50, 1, 1], center=true);}
	}
}

// echo(fret_scale_length(0) - fret_scale_length(8));  // 225.724
// echo(fret_scale_length(8) - fret_scale_length(24));  // 240.335
// fret_tube(0, 8);
// //translate([30, 0, 0])
// fret_tube(8, 24);

// headpiece();
// UBassTuner();

// fret_tube_filler(24, 100);
// tailpiece();
// bridge();

Guitar_Scale_Length_mm = Classical_Short_Scale_mm;
Nylon6String();

// difference() {
// 	translate([-15, -60, 0]) cube([50, 120, 8]);
// 	translate([0, 55, 3]) rotate([180,0,0]) NylonTuner();
// }